PCS100 Single-screw powder coating reciprocating kneader

PCS100 single-screw/single-rod extruder for powder coating kneader
---suitable for large scale batch production. Technology has been improved based on Swiss BUSS kneader.
single screw extruder

Degold produce a new extruder with novel screw design: Each circle of the screw rod is sectioned into 3 washer, which keep reciprocating motion during the swiveling of the screw rod and change to seesaw motion when the rod finishes one circle of rotation. As a result, a fierce shear action is generated between the rotary screw thread and the 3rows of pins with 120° Angle which are mounted in the feeding container.

single screw extruder

Frequency-converter screw reciprocating movement and adjustable shear force can optimize the mixing process as best. Materials can be cut, segment, kneadered, re-set,loose mixing in the shear clearance among screw sheet, screw corner and pin, to reach the excellent dispension and distribution result.

single screw extruder

Reciprocating movement shear continuous process make shorter time of working process, nallower distribution of materials, lower temperature of products and excellent cleansing ability for products.
To satisfy customers' growing requirements on powder coating production. Degold developed the enhanced version PCS--11D extruders, which are with stronger and higher effective during process of extruding than the previous 8D version.


single screw kneader

Traits of PCS series extruder:
1. Compact design: Feeding unit, driving unit and heating/cooling unit are intergrated; Delivered to customers as pre-assembled pipes and wires, therefore can be installed within a short time.
2. Double-screw sideways feeding unit: Allowing higher feeding rate.
3. Modular machining unit: Can replace and recorganize screws according to the process requirements.
4. Improved dispersion: Screw rotation increased to 500r/min, allowing higher rate of dispersion and material flow.

BUSS kneader

Traits of PCS-11D version, besides previous 8D version:
1. Outpput increase under standard formulation.
2. Processing ability improvment for more demanding powder coating system with low viscosity and low filler cotent or under PT910 and Primid formulation.
3. High performance-price ratio.
4. Screw speed increased to 500-650r/min.
5. Process length extension 11L/D.

BUSS single screw kneader

Model Parameter	PCS30	PCS46	PCS55	PCS70	PCS100
volume(L)	1	3	80	120	300
feed-in screw Dia.(mm)	--	46	--	--	--
side feed-in screw Dia.(mm)	--	--	36	40	60
drive power(kw)	--	0.25	0.75	1.5	2.2
Screw Dia.(mm)	30	46	55	70	100
Screw length/DiaRatio	7:1	8:1/11:1	8:1/11:1	8:1/11:1	8:1/11:1
Max screw rotation (r/min)	500	500	500	650	500
Main motor power(kw)	4, 5.5	22	30	45	90
Heating power(KW)	6	2X12	2X12	2X12	2X12
Output(depending on formulation)(kg/h)	0.3-40(for lab use)	50-200	50-300	100-700	300-1500
machine Length(mm)	--	L1=2100, L2=3340	L1=2800, L2=8700	L1=2930, L2=8800	L1=4210, L2=12430
machine Width(mm)	--	W1=1700, W2=3300	W1=1300, W2=3400	W1=1600, W2=3500	W1=2500, W2=3600
machine Height(mm)	--	H1=1170, H2=2400	H1=1300, H2=2300	H1=1300, H2=2400	H1=14500, H2=2900

Any questions and comments are great appreciated here all way.